Noise control is more important than ever. Research indicates that more than nine million people in the UK live with ear-related complications, so effective sound management isn’t just a compliance box-tick; it’s about comfort, productivity and wellbeing. That’s where Zouch Converters comes in.

Acoustic Foam, Made to Measure

We design and manufacture bespoke acoustic foams tailored to each client’s exact requirements. Whether the brief calls for cost-effective die-cut gaskets, single-sided acoustic strips for quick assembly, or made-to-measure plain sheets for large panels, we deliver formats that make installation fast, tidy and repeatable. Our materials are predominantly polyurethane based for dependable absorption, easy to cut and handle on site, and available with a range of protective facings to suit the environment — from oil-rich engine bays to humid plant rooms and dust-prone enclosures.

ZOUCHkousti™ for Heavy Construction Machinery

Our ZOUCHkousti™ range is trusted for serious industrial noise problems, particularly around generator sets, excavators and other heavy plant where airborne noise and vibration compound quickly. By engineering thickness, density, adhesive backing and facing materials to your specification, we create acoustic liners and components that hold their performance under heat, vibration and frequent maintenance. The result is reliable sound reduction without overspecification or installation hassle.

Where Our Materials Make the Difference

Zouch acoustic solutions support a broad mix of sectors. In transport, they’re used for truck cabin linings, door panel absorbers, acoustic boot linings and perimeter strips. In construction and power generation, they line engine compartments, machinery enclosures and noise shields, helping equipment meet on-site limits and making cabins more comfortable for operators. Marine projects benefit from tidy, serviceable engine-bay absorption and general onboard noise control. Building services teams specify our foams for HVAC duct lining and equipment housings to quieten plant rooms, while electronics and electrical manufacturers integrate them into enclosures to manage tonal noise without increasing footprint. We also support specialist environments such as anechoic chambers and test cells, where predictable, repeatable absorption is essential.

Designed for Your Workflow

Every application brings constraints — target decibel reductions, available space, temperature and chemical exposure, assembly time and cost. We build around those realities. If space is tight, we can recommend higher-performance grades or profiled foams to maintain absorption in a thinner build. If the environment is demanding, we’ll add the right protective facing — films, foils or fabrics — to resist oils, moisture, dust and abrasion while preserving acoustic properties. For production lines, pressure-sensitive adhesive backings and precise converting keep takt times down and rework to a minimum. Everything is supplied in the format that best suits your build: sheets, rolls, die-cut kits or contoured parts ready to fit.

A Simple, Proven Process

Working with Zouch is straightforward. We begin by clarifying the brief: target frequencies, reduction goals, space and environmental limits, and how the parts will be installed and serviced. From there, our team recommends a material stack — foam grade, thickness, facing and adhesive — and supplies prototypes cut to your drawings. Real-world trials inform any fine-tuning before we scale to production, ensuring consistent quality and predictable lead times.

Guaranteed Noise Control for Heavy Plant

For operators of excavators, compressors and generator sets, ZOUCHkousti™ offers a robust route to compliant sound levels and a more comfortable operating environment. Panel-bonded absorbers, engine-bay liners and service-friendly access-panel kits are engineered to last, with edge quality, adhesive systems and facings chosen for the rigours of daily use. It’s practical, durable noise control that integrates neatly with your maintenance regime.

Talk to the Team

Whether you need rolls for broad coverage, punched components for repeatable fit, or contoured cuts for complex geometries — with surface laminations or special impregnations where required — we can help. Share your drawings, constraints and targets, and our specialists will recommend a ZOUCHkousti™ solution that delivers effective, installation-ready noise control for your application.

Get in touch with Zouch Converters to discuss your project.